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Simulate first. Engineer smarter.

ZETA integrates process simulation at the core of pharmaceutical and biotech engineering. Together with , part of the ZETA Group, the company provides advanced digital tools that enable the design, optimisation, and operation of facilities with confidence. By creating a virtual twin of the production environment, ZETA makes complex systems transparent long before construction and throughout their lifecycle, reducing risk, optimising resources, and enabling future-ready operations.Ìý

Process simulation

With INOSIM Insight, different production scenarios can be safely tested in a digital environment. Project teams gain insights into how processes interact with support systems such as utilities, cleaning cycles, buffers, and staffing. These insights enable fact-based decisions early in the concept design phase, resulting in:Ìý

  • Lower investment costs through optimised designsÌý
  • Shorter time-to-market by eliminating trial-and-errorÌý
  • Sustainable, robust plant concepts tailored to long-term needsÌý

Standalone simulation studies also unlock optimisation potential in existing facilities, addressing bottlenecks, energy consumption, and cleaning cycles, without disrupting production.Ìý

Predictive production management

Simulation extends beyond facility design into real-time operations through INOSIM Foresight. This predictive platform forecasts batch production, allowing planners and operators to proactively respond to potential issues, including:Ìý

  • Anticipating the impact of delays, changes, or breakdownsÌý
  • Optimising in-process maintenance planningÌý
  • Improving shift scheduling for maximum efficiencyÌý
  • Securing stable output with reliable forecastsÌý

By combining advanced analytics with simulation-driven insights, predictive production management helps facilities remain agile, efficient, and resilient.Ìý

Stronger together

The partnership of ZETA and INOSIM brings unique expertise to the market. INOSIM contributes state-of-the-art simulation software, while ZETA integrates these tools into engineering and operations. This collaboration supports the entire lifecycle of pharmaceutical and biotech facilities—from the first concept to full-scale manufacturing.Ìý

Process simulation with ZETA and INOSIM delivers:Ìý

  • Confident, data-driven decisionsÌý
  • Faster, leaner engineering processesÌý
  • Reliable and efficient operationsÌý
  • A digital backbone for long-term successÌý